How Much Is Load Cell Downtime Really Costing You?

The most expensive part of a failed load cell isn’t the load cell. 

Reduce Downtime. Simplify Sanitation. Improve ROI.

Tank Weighing Systems Designed for Modern Food Manufacturing

When evaluating a tank weighing system, the purchase price is only part of the equation.

The real cost comes later through production interruptions, maintenance, sanitation challenges, and equipment failures that impact your entire operation.

Emery Winslow designs hygienic tank weighing systems that help food manufacturers reduce downtime, simplify washdown procedures, and improve long-term return on investment. Whether you’re processing sauces, beverages, dairy products, meat, poultry, pet food, or other food products, our systems are engineered to perform reliably in demanding production environments.

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Floor Scale ROI Analysis Generated on August 21, 2026
Your Inputs:
Units Per Hour 1000
Unit Sell Price $1.00
Annual Downtime Hours 45 hours
Annual Repair Cost $4200
Your potential return on investment is $10,000 per year
Logo Scale
Your potential return on investment is $10,000 per year

Roi Scenario
At system cost of
360,046
You acheive ROI in
8.7 Months
Use the slider to test how soon you achieve ROI based on the system cost.

For the current scenario we assume the new system will cost and you will achieve ROI in 8.7 Months

What this means is that you will recover the cost of the new system in 8.7 months and start saving money from the 9th month onwards.
Impact Totals (First Year)
Lost Units units
Repair Costs $
Lost Revenue $
Total Impact $

Emery Winslow Scale Company HYDROSTATIC™ Floor Scales The most durable and longest lasting weighing system you can purchase!
  • Always there when you need it eliminating repair costs and production downtime.
  • Increased Accuracy boost productivity enhancing your company's bottom line.
  • IP69K washdown protection and sanitary, easy to clean design
  • Food, Chemical, Pharmaceutical, Manufacturing, Logistics, Transportation and Explosive Environments
Find Out More by contacting our team of weighing and scale experts: Email: sales@emerywinslow.com
Phone: 800-891-3952
The yearly impact of your current sytem

Impact over five years

Every Minute of Downtime Has a Cost

Replacing a failed load cell is only one expense.

The hidden costs often include:

  • Lost production time
  • Maintenance labor
  • Emergency service calls
  • Delayed production schedules
  • Product waste
  • Additional sanitation procedures
  • Reduced throughput
  • Lower overall equipment efficiency

For many facilities, these costs far exceed the price of the replacement component itself.

That’s why leading food manufacturers evaluate the total cost of ownership—not just the initial purchase price.

Built Specifically for Food Manufacturing

Food manufacturing demands equipment that performs reliably while supporting sanitation and food safety initiatives.

Emery Winslow tank weighing systems are engineered with those requirements in mind.

Hygienic Design

Smooth, cleanable surfaces help reduce areas where contaminants can accumulate, making sanitation more consistent and efficient.

IP69K Protection

Our weighing systems are designed for demanding washdown environments and built to withstand the high-pressure cleaning procedures common in food processing facilities.

No Cracks or Crevices

Thoughtful system design helps eliminate hard-to-clean areas, supporting repeatable sanitation workflows.

Hydrostatic™ Load Cell Technology

Hydrostatic technology provides a reliable weighing solution for demanding industrial applications where uptime and washdown performance are essential.

Engineered for Your Application

Every facility has unique production requirements. Emery Winslow offers multiple tank weighing system configurations based on tank capacity, required resolution, environmental conditions, and production goals.


Why Food Manufacturers Are Investing in Better Weighing Systems

Modern food manufacturing is changing.

Facilities are expected to improve efficiency while maintaining strict food safety standards, reducing labor demands, and increasing production capacity.

According to PMMI, manufacturers continue to prioritize equipment that simplifies integration, reduces manual intervention, and supports repeatable sanitation workflows.

Emery Winslow designs weighing systems with those same priorities in mind, helping manufacturers improve operational efficiency while reducing long-term maintenance demands.


Designed to Support Food Safety Programs

Food safety involves much more than ingredients and cleaning chemicals.

Your weighing systems play an important role in maintaining a hygienic production environment.

Our tank weighing systems feature:

  • IP69K-rated protection
  • Hygienic system design
  • Smooth surfaces for easier cleaning
  • Reduced maintenance requirements
  • Components designed for demanding washdown environments
  • Facilities pursuing or maintaining SQF food safety initiatives should consider how weighing systems fit into their overall sanitation and food safety procedures. Emery Winslow’s solutions are designed to support those broader operational goals.

Why Hydrostatic Technology Matters

Traditional weighing systems operating in aggressive washdown environments often require ongoing maintenance and replacement over time.

Hydrostatic load cell technology is designed for the realities of modern food manufacturing, where sanitation, uptime, and reliability are critical.

When your weighing system performs consistently, your production line can too.


One Solution Doesn’t Fit Every Facility

Every production process is different.

That’s why Emery Winslow offers three tank weighing system configurations selected according to:

  • Tank capacity
  • Resolution requirements
  • Environmental conditions
  • Production volume
  • Installation requirements
  • Existing equipment
  • Rather than forcing your operation into a standard solution, we help determine the system that best fits your facility and production process.

Industries We Serve

Our tank weighing systems are trusted across a wide range of food manufacturing applications, including:

  • Sauce and Condiment Manufacturing
  • Beverage Production
  • Dairy Processing
  • Processed Meat Facilities
  • Poultry Processing
  • Beef Processing
  • Pork Processing
  • Wet and Canned Pet Food Manufacturing
  • Ingredient Processing
  • Batch Processing

Questions to Ask Before Buying a Tank Weighing System

Not all weighing systems are engineered for demanding food manufacturing environments. Before making an investment, consider these questions:

  • How will this system perform during daily washdown procedures?
  • Does the design eliminate cracks and crevices that make cleaning difficult?
  • What are the long-term maintenance requirements?
  • How much downtime could equipment failure create?
  • Will the system support your food safety program?
  • What is the true lifetime cost of ownership?
  • Can the system be configured for your specific application?

Download our guide: Questions to Ask Before Buying a Tank Weighing System



Calculate the True Cost to Your Bottom Line

A lower purchase price doesn’t always mean a lower operating cost.

Our ROI Calculator helps estimate how reduced maintenance, improved uptime, and increased production efficiency can impact your facility over time.


Work Directly With an Engineer

Selecting the right tank weighing system starts with understanding your production process.

Peter works directly with manufacturers throughout the United States and Canada to recommend solutions based on production goals, sanitation requirements, environmental conditions, and operational needs.

Whether you’re replacing an aging system or planning a new installation, you’ll work with someone who understands the challenges of food manufacturing.

Peter@emerywinslow.com

Peter’s Cell: 717-278-6275


Why Emery Winslow?

For decades, Emery Winslow has helped manufacturers improve weighing accuracy, reduce downtime, and build more reliable production operations.

Our customers aren’t simply purchasing a tank weighing system.

They’re investing in:

  • Improved production uptime
  • Easier sanitation
  • Long-term reliability
  • Lower maintenance costs
  • Engineering expertise
  • Solutions tailored to their operation
  • When your weighing system performs reliably, your entire production process benefits.

Ready to See What’s Possible?

If you’re evaluating a new tank weighing system or replacing an aging installation, we’d love to help.

Use our ROI Calculator to estimate your potential savings, or contact Peter to discuss your application with an experienced engineer.